farmbot-arduino-firmware/src/StepperControl.cpp

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#include "StepperControl.h"
static StepperControl* instance;
StepperControl * StepperControl::getInstance() {
if (!instance) {
instance = new StepperControl();
};
return instance;
}
;
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void StepperControl::reportStatus(StepperControlAxis* axis, int axisStatus) {
Serial.print(COMM_REPORT_CMD_STATUS);
Serial.print(" ");
Serial.print(axis->label);
Serial.print(axisStatus);
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//Serial.print("\r\n");
CurrentState::getInstance()->printQAndNewLine();
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}
void StepperControl::reportCalib(StepperControlAxis* axis, int calibStatus) {
Serial.print(COMM_REPORT_CALIB_STATUS);
Serial.print(" ");
Serial.print(axis->label);
Serial.print(calibStatus);
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//Serial.print("\r\n");
CurrentState::getInstance()->printQAndNewLine();
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}
void StepperControl::checkAxisSubStatus(StepperControlAxis* axis, int* axisSubStatus) {
int newStatus = 0;
bool statusChanged = false;
if (axis->isAccelerating()) {
newStatus = COMM_REPORT_MOVE_STATUS_ACCELERATING;
}
if (axis->isCruising()) {
newStatus = COMM_REPORT_MOVE_STATUS_CRUISING;
}
if (axis->isDecelerating()) {
newStatus = COMM_REPORT_MOVE_STATUS_DECELERATING;
}
if (axis->isCrawling()) {
newStatus = COMM_REPORT_MOVE_STATUS_CRAWLING;
}
// if the status changes, send out a status report
if (*axisSubStatus != newStatus && newStatus > 0) {
statusChanged = true;
}
*axisSubStatus = newStatus;
if (statusChanged) {
reportStatus(&axisX, *axisSubStatus);
}
}
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//const int MOVEMENT_INTERRUPT_SPEED = 100; // Interrupt cycle in micro seconds
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StepperControl::StepperControl() {
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// Initialize some variables for testing
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motorMotorsEnabled = false;
motorConsMissedSteps[0] = 0;
motorConsMissedSteps[1] = 0;
motorConsMissedSteps[2] = 0;
// Create the axis controllers
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axisX = StepperControlAxis();
axisY = StepperControlAxis();
axisZ = StepperControlAxis();
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axisX.label = 'X';
axisY.label = 'Y';
axisZ.label = 'Z';
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axisX.loadPinNumbers(X_STEP_PIN, X_DIR_PIN, X_ENABLE_PIN, X_MIN_PIN, X_MAX_PIN, E_STEP_PIN, E_DIR_PIN, E_ENABLE_PIN);
axisY.loadPinNumbers(Y_STEP_PIN, Y_DIR_PIN, Y_ENABLE_PIN, Y_MIN_PIN, Y_MAX_PIN, 0, 0, 0);
axisZ.loadPinNumbers(Z_STEP_PIN, Z_DIR_PIN, Z_ENABLE_PIN, Z_MIN_PIN, Z_MAX_PIN, 0, 0, 0);
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axisSubStep[0] = COMM_REPORT_MOVE_STATUS_IDLE;
axisSubStep[1] = COMM_REPORT_MOVE_STATUS_IDLE;
axisSubStep[2] = COMM_REPORT_MOVE_STATUS_IDLE;
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loadMotorSettings();
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loadEncoderSettings();
// Create the encoder controller
encoderX = StepperControlEncoder();
encoderY = StepperControlEncoder();
encoderZ = StepperControlEncoder();
encoderX.loadPinNumbers(X_ENCDR_A, X_ENCDR_B, X_ENCDR_A_Q, X_ENCDR_B_Q);
encoderY.loadPinNumbers(Y_ENCDR_A, Y_ENCDR_B, Y_ENCDR_A_Q, Y_ENCDR_B_Q);
encoderZ.loadPinNumbers(Z_ENCDR_A, Z_ENCDR_B, Z_ENCDR_A_Q, Z_ENCDR_B_Q);
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encoderX.loadSettings( motorConsEncoderType[0], motorConsEncoderScaling[0]);
encoderY.loadSettings( motorConsEncoderType[1], motorConsEncoderScaling[1]);
encoderZ.loadSettings( motorConsEncoderType[2], motorConsEncoderScaling[2]);
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motorMotorsEnabled = false;
}
void StepperControl::test() {
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Serial.print("R99");
Serial.print(" mot x = ");
Serial.print(axisX.currentPosition());
Serial.print(" enc x = ");
Serial.print(encoderX.currentPosition());
Serial.print("\r\n");
// read changes in encoder
//encoderX.readEncoder();
//encoderY.readEncoder();
//encoderZ.readEncoder();
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//reportPosition();
//bool test = axisX.endStopMin();
//Serial.print("R99");
//Serial.print(" test = ");
//Serial.print(test);
//Serial.print("\r\n");
}
void StepperControl::test2() {
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CurrentState::getInstance()->printPosition();
encoderX.test();
//encoderY.test();
//encoderZ.test();
}
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/**
* xDest - destination X in steps
* yDest - destination Y in steps
* zDest - destination Z in steps
* maxStepsPerSecond - maximum number of steps per second
* maxAccelerationStepsPerSecond - maximum number of acceleration in steps per second
*/
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int StepperControl::moveToCoords( long xDest, long yDest, long zDest,
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unsigned int xMaxSpd, unsigned int yMaxSpd, unsigned int zMaxSpd,
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bool xHome, bool yHome, bool zHome
) {
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unsigned long currentMillis = 0;
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unsigned long timeStart = millis();
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int incomingByte = 0;
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int error = 0;
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// load motor and encoder settings
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loadMotorSettings();
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loadEncoderSettings();
// load current encoder coordinates
//axisX.setCurrentPosition(encoderX.currentPosition());
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// if a speed is given in the command, use that instead of the config speed
if (xMaxSpd > 0 && xMaxSpd < speedMax[0]) {
speedMax[0] = xMaxSpd;
}
if (yMaxSpd > 0 && yMaxSpd < speedMax[1]) {
speedMax[1] = yMaxSpd;
}
if (zMaxSpd > 0 && zMaxSpd < speedMax[2]) {
speedMax[2] = zMaxSpd;
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}
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axisX.setMaxSpeed(speedMax[0]);
axisY.setMaxSpeed(speedMax[1]);
axisZ.setMaxSpeed(speedMax[2]);
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// Load coordinates into axis class
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long sourcePoint[3] = {0,0,0};
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sourcePoint[0] = CurrentState::getInstance()->getX();
sourcePoint[1] = CurrentState::getInstance()->getY();
sourcePoint[2] = CurrentState::getInstance()->getZ();
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long currentPoint[3] = {0,0,0};
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currentPoint[0] = CurrentState::getInstance()->getX();
currentPoint[1] = CurrentState::getInstance()->getY();
currentPoint[2] = CurrentState::getInstance()->getZ();
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long destinationPoint[3]= {0,0,0};
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destinationPoint[0] = xDest;
destinationPoint[1] = yDest;
destinationPoint[2] = zDest;
motorConsMissedSteps[0] = 0;
motorConsMissedSteps[1] = 0;
motorConsMissedSteps[2] = 0;
motorLastPosition[0] = currentPoint[0];
motorLastPosition[1] = currentPoint[1];
motorLastPosition[2] = currentPoint[2];
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// Load coordinates into motor control
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axisX.loadCoordinates(currentPoint[0],destinationPoint[0],xHome);
axisY.loadCoordinates(currentPoint[1],destinationPoint[1],yHome);
axisZ.loadCoordinates(currentPoint[2],destinationPoint[2],zHome);
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// Prepare for movement
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axisX.movementStarted = false;
axisY.movementStarted = false;
axisZ.movementStarted = false;
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storeEndStops();
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reportEndStops();
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axisX.setDirectionAxis();
axisY.setDirectionAxis();
axisZ.setDirectionAxis();
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// Enable motors
axisSubStep[0] = COMM_REPORT_MOVE_STATUS_START_MOTOR;
axisSubStep[1] = COMM_REPORT_MOVE_STATUS_START_MOTOR;
axisSubStep[2] = COMM_REPORT_MOVE_STATUS_START_MOTOR;
reportStatus(&axisX, axisSubStep[0]);
reportStatus(&axisY, axisSubStep[1]);
reportStatus(&axisZ, axisSubStep[2]);
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enableMotors();
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// Start movement
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axisActive[0] = true;
axisActive[1] = true;
axisActive[2] = true;
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axisX.checkMovement();
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axisY.checkMovement();
axisZ.checkMovement();
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// Let the interrupt handle all the movements
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while (axisActive[0] || axisActive[1] || axisActive[2]) {
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checkAxisSubStatus(&axisX, &axisSubStep[0]);
checkAxisSubStatus(&axisY, &axisSubStep[1]);
checkAxisSubStatus(&axisZ, &axisSubStep[2]);
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delay(1);
//delayMicroseconds(100);
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//encoderX.currentPosition();
//encoderY.currentPosition();
//encoderZ.currentPosition();
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//axisX.checkTiming();
//axisY.checkTiming();
//axisZ.checkTiming();
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//checkAxisVsEncoder(&axisX, &encoderX, &motorConsMissedSteps[0], &motorLastPosition[0], &motorConsMissedStepsDecay[0], &motorConsEncoderEnabled[0]);
//checkAxisVsEncoder(&axisY, &encoderY, &motorConsMissedSteps[1], &motorLastPosition[1], &motorConsMissedStepsDecay[1], &motorConsEncoderEnabled[1]);
//checkAxisVsEncoder(&axisZ, &encoderZ, &motorConsMissedSteps[2], &motorLastPosition[2], &motorConsMissedStepsDecay[2], &motorConsEncoderEnabled[2]);
if (motorConsMissedSteps[0] > motorConsMissedStepsMax[0]) {
axisX.deactivateAxis();
Serial.print("R99");
Serial.print(" deactivate motor X due to missed steps");
Serial.print("\r\n");
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if (axisX.movingToHome()) {
encoderX.setPosition(0);
axisX.setCurrentPosition(0);
Serial.print("R99");
Serial.print(" home position X axis detected with encoder");
Serial.print("\r\n");
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}
}
if (motorConsMissedSteps[1] > motorConsMissedStepsMax[1]) {
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axisY.deactivateAxis();
Serial.print("R99");
Serial.print(" deactivate motor Y due to missed steps");
Serial.print("\r\n");
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if (axisY.movingToHome()) {
encoderY.setPosition(0);
axisY.setCurrentPosition(0);
Serial.print("R99");
Serial.print(" home position Y axis detected with encoder");
Serial.print("\r\n");
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}
}
if (motorConsMissedSteps[2] > motorConsMissedStepsMax[2]) {
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axisZ.deactivateAxis();
Serial.print("R99");
Serial.print(" deactivate motor Z due to missed steps");
Serial.print("\r\n");
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if (axisZ.movingToHome()) {
encoderZ.setPosition(0);
axisZ.setCurrentPosition(0);
Serial.print("R99");
Serial.print(" home position Z axis detected with encoder");
Serial.print("\r\n");
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}
}
if (axisX.endStopAxisReached(false)) {
axisX.setCurrentPosition(0);
encoderX.setPosition(0);
}
if (axisY.endStopAxisReached(false)) {
axisY.setCurrentPosition(0);
encoderY.setPosition(0);
}
if (axisZ.endStopAxisReached(false)) {
axisZ.setCurrentPosition(0);
encoderZ.setPosition(0);
}
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axisActive[0] = axisX.isAxisActive();
axisActive[1] = axisY.isAxisActive();
axisActive[2] = axisZ.isAxisActive();
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currentPoint[0] = axisX.currentPosition();
currentPoint[1] = axisY.currentPosition();
currentPoint[2] = axisZ.currentPosition();
CurrentState::getInstance()->setX(currentPoint[0]);
CurrentState::getInstance()->setY(currentPoint[1]);
CurrentState::getInstance()->setZ(currentPoint[2]);
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storeEndStops();
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// Check timeouts
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if (axisActive[0] == true && ((millis() >= timeStart && millis() - timeStart > timeOut[0] * 1000) || (millis() < timeStart && millis() > timeOut[0] * 1000))) {
Serial.print("R99 timeout X axis\r\n");
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error = 1;
}
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if (axisActive[1] == true && ((millis() >= timeStart && millis() - timeStart > timeOut[0] * 1000) || (millis() < timeStart && millis() > timeOut[0] * 1000))) {
Serial.print("R99 timeout Y axis\r\n");
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error = 1;
}
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if (axisActive[2] == true && ((millis() >= timeStart && millis() - timeStart > timeOut[0] * 1000) || (millis() < timeStart && millis() > timeOut[0] * 1000))) {
Serial.print("R99 timeout Z axis\r\n");
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error = 1;
}
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// Check if there is an emergency stop command
if (Serial.available() > 0) {
Serial.print("R99 emergency stop\r\n");
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incomingByte = Serial.read();
if (incomingByte == 69 || incomingByte == 101) {
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error = 1;
}
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}
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if (error == 1) {
Serial.print("R99 error\r\n");
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axisActive[0] = false;
axisActive[1] = false;
axisActive[2] = false;
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}
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// Periodically send message still active
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currentMillis++;
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//if (currentMillis % 2500 == 0)
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if (currentMillis % 750 == 0)
//if (1 == 1)
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{
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Serial.print(COMM_REPORT_CMD_BUSY);
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//Serial.print("\r\n");
CurrentState::getInstance()->printQAndNewLine();
reportPosition();
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/*
Serial.print("R99");
Serial.print(" encoder pos ");
Serial.print(encoderX.currentPosition());
Serial.print(" axis pos ");
Serial.print(axisX.currentPosition());
Serial.print("\r\n");
Serial.print("R99");
Serial.print(" missed step ");
Serial.print(motorConsMissedSteps[0]);
Serial.print(" encoder pos ");
Serial.print(encoderX.currentPosition());
Serial.print(" axis pos ");
Serial.print(axisX.currentPosition());
Serial.print("\r\n");
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*/
//Serial.print("R99");
//Serial.print(" missed step nr ");
//Serial.print(motorConsMissedSteps[0]);
//Serial.print(" encoder pos ");
//Serial.print(encoderX.currentPosition());
//Serial.print(" axis pos ");
//Serial.print(axisX.currentPosition());
//Serial.print("\r\n");
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}
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}
Serial.print("R99 stopped\r\n");
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// Stop motors
axisSubStep[0] = COMM_REPORT_MOVE_STATUS_STOP_MOTOR;
axisSubStep[1] = COMM_REPORT_MOVE_STATUS_STOP_MOTOR;
axisSubStep[2] = COMM_REPORT_MOVE_STATUS_STOP_MOTOR;
reportStatus(&axisX, axisSubStep[0]);
reportStatus(&axisY, axisSubStep[1]);
reportStatus(&axisZ, axisSubStep[2]);
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disableMotors();
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// Report end statuses
currentPoint[0] = axisX.currentPosition();
currentPoint[1] = axisY.currentPosition();
currentPoint[2] = axisZ.currentPosition();
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CurrentState::getInstance()->setX(currentPoint[0]);
CurrentState::getInstance()->setY(currentPoint[1]);
CurrentState::getInstance()->setZ(currentPoint[2]);
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storeEndStops();
reportEndStops();
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reportPosition();
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// Report axis idle
axisSubStep[0] = COMM_REPORT_MOVE_STATUS_IDLE;
axisSubStep[1] = COMM_REPORT_MOVE_STATUS_IDLE;
axisSubStep[2] = COMM_REPORT_MOVE_STATUS_IDLE;
reportStatus(&axisX, axisSubStep[0]);
reportStatus(&axisY, axisSubStep[1]);
reportStatus(&axisZ, axisSubStep[2]);
disableMotors();
// Return error
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return error;
}
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//
// Calibration
//
int StepperControl::calibrateAxis(int axis) {
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// Load motor and encoder settings
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loadMotorSettings();
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loadEncoderSettings();
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//unsigned long timeStart = millis();
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bool movementDone = false;
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int paramValueInt = 0;
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int stepsCount = 0;
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int incomingByte = 0;
int error = 0;
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bool invertEndStops = false;
int parEndInv;
int parNbrStp;
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float * missedSteps;
int * missedStepsMax;
long * lastPosition;
float * encoderStepDecay;
bool * encoderEnabled;
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int * axisStatus;
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// Prepare for movement
storeEndStops();
reportEndStops();
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// Select the right axis
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StepperControlAxis* calibAxis;
StepperControlEncoder* calibEncoder;
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switch (axis) {
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case 0:
calibAxis = &axisX;
calibEncoder = &encoderX;
parEndInv = MOVEMENT_INVERT_ENDPOINTS_X;
parNbrStp = MOVEMENT_AXIS_NR_STEPS_X;
invertEndStops = endStInv[0];
missedSteps = &motorConsMissedSteps[0];
missedStepsMax = &motorConsMissedStepsMax[0];
lastPosition = &motorLastPosition[0];
encoderStepDecay = &motorConsMissedStepsDecay[0];
encoderEnabled = &motorConsEncoderEnabled[0];
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axisStatus = &axisSubStep[0];
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break;
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case 1:
calibAxis = &axisY;
calibEncoder = &encoderY;
parEndInv = MOVEMENT_INVERT_ENDPOINTS_Y;;
parNbrStp = MOVEMENT_AXIS_NR_STEPS_Y;
invertEndStops = endStInv[1];
missedSteps = &motorConsMissedSteps[1];
missedStepsMax = &motorConsMissedStepsMax[1];
lastPosition = &motorLastPosition[1];
encoderStepDecay = &motorConsMissedStepsDecay[1];
encoderEnabled = &motorConsEncoderEnabled[1];
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axisStatus = &axisSubStep[1];
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break;
case 2:
calibAxis = &axisZ;
calibEncoder = &encoderZ;
parEndInv = MOVEMENT_INVERT_ENDPOINTS_Z;
parNbrStp = MOVEMENT_AXIS_NR_STEPS_Z;
invertEndStops = endStInv[2];
missedSteps = &motorConsMissedSteps[2];
missedStepsMax = &motorConsMissedStepsMax[2];
lastPosition = &motorLastPosition[2];
encoderStepDecay = &motorConsMissedStepsDecay[2];
encoderEnabled = &motorConsEncoderEnabled[2];
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axisStatus = &axisSubStep[2];
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break;
default:
Serial.print("R99 Calibration error: invalid axis selected\r\n");
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return 1;
}
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// Preliminary checks
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if (calibAxis->endStopMin() || calibAxis->endStopMax()) {
Serial.print("R99 Calibration error: end stop active before start\r\n");
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return 1;
}
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Serial.print("R99");
Serial.print(" axis ");
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Serial.print(calibAxis->label);
Serial.print(" move to start for calibration");
Serial.print("\r\n");
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*axisStatus = COMM_REPORT_MOVE_STATUS_START_MOTOR;
reportStatus(&axisX, axisSubStep[0]);
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// Move towards home
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calibAxis->enableMotor();
calibAxis->setDirectionHome();
calibAxis->setCurrentPosition(calibEncoder->currentPosition());
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stepsCount = 0;
*missedSteps = 0;
movementDone = false;
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motorConsMissedSteps[0] = 0;
motorConsMissedSteps[1] = 0;
motorConsMissedSteps[2] = 0;
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*axisStatus = COMM_REPORT_MOVE_STATUS_CRAWLING;
reportStatus(&axisX, axisSubStep[0]);
reportCalib(&axisX, COMM_REPORT_CALIBRATE_STATUS_TO_HOME);
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while (!movementDone && error == 0) {
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//checkAxisVsEncoder(&axisX, &encoderX, &motorConsMissedSteps[0], &motorLastPosition[0], &motorConsMissedStepsDecay[0], &motorConsEncoderEnabled[0]);
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// Check if there is an emergency stop command
if (Serial.available() > 0) {
incomingByte = Serial.read();
if (incomingByte == 69 || incomingByte == 101) {
Serial.print("R99 emergency stop\r\n");
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movementDone = true;
error = 1;
}
}
// Ignore the missed steps at startup time
//if (stepsCount < 20) {
// *missedSteps = 0;
//}
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// Move until the end stop for home position is reached, either by end stop or motot skipping
if ((!calibAxis->endStopMin() && !calibAxis->endStopMax()) && !movementDone && (*missedSteps < *missedStepsMax)) {
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calibAxis->setStepAxis();
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delayMicroseconds(100000 / speedMin[axis] /2);
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stepsCount++;
if (stepsCount % (speedMin[axis] * 3) == 0)
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{
// Periodically send message still active
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Serial.print(COMM_REPORT_CMD_BUSY);
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//Serial.print("\r\n");
CurrentState::getInstance()->printQAndNewLine();
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}
if (stepsCount % (speedMin[axis] / 6) == 0 /*|| *missedSteps > 3*/)
{
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Serial.print("R99");
Serial.print(" step count ");
Serial.print(stepsCount);
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Serial.print(" missed steps ");
Serial.print(*missedSteps);
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Serial.print(" max steps ");
Serial.print(*missedStepsMax);
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Serial.print(" cur pos mtr ");
Serial.print(calibAxis->currentPosition());
Serial.print(" cur pos enc ");
Serial.print(calibEncoder->currentPosition());
Serial.print("\r\n");
}
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calibAxis->resetMotorStep();
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delayMicroseconds(100000 / speedMin[axis] /2);
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} else {
movementDone = true;
Serial.print("R99 movement done\r\n");
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// If end stop for home is active, set the position to zero
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if (calibAxis->endStopMax())
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{
invertEndStops = true;
}
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}
}
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reportCalib(&axisX, COMM_REPORT_CALIBRATE_STATUS_TO_END);
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Serial.print("R99");
Serial.print(" axis ");
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Serial.print(calibAxis->label);
Serial.print(" at starting point");
Serial.print("\r\n");
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// Report back the end stop setting
if (error == 0) {
if (invertEndStops) {
paramValueInt = 1;
} else {
paramValueInt = 0;
}
Serial.print("R23");
Serial.print(" ");
Serial.print("P");
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Serial.print(parEndInv);
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Serial.print(" ");
Serial.print("V");
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Serial.print(paramValueInt);
Serial.print("\r\n");
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}
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// Store the status of the system
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storeEndStops();
reportEndStops();
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// Move into the other direction now, and measure the number of steps
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Serial.print("R99");
Serial.print(" axis ");
Serial.print(calibAxis->label);
Serial.print(" calibrating length");
Serial.print("\r\n");
stepsCount = 0;
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movementDone = false;
*missedSteps = 0;
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calibAxis->setDirectionAway();
calibAxis->setCurrentPosition(calibEncoder->currentPosition());
motorConsMissedSteps[0] = 0;
motorConsMissedSteps[1] = 0;
motorConsMissedSteps[2] = 0;
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long encoderStartPoint = calibEncoder->currentPosition();
long encoderEndPoint = calibEncoder->currentPosition();
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while (!movementDone && error == 0) {
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// Check if there is an emergency stop command
if (Serial.available() > 0) {
incomingByte = Serial.read();
if (incomingByte == 69 || incomingByte == 101) {
Serial.print("R99 emergency stop\r\n");
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movementDone = true;
error = 1;
}
}
// Ignore the missed steps at startup time
if (stepsCount < 10) {
*missedSteps = 0;
}
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// Move until the end stop at the other side of the axis is reached
if (((!invertEndStops && !calibAxis->endStopMax()) || (invertEndStops && !calibAxis->endStopMin())) && !movementDone && (*missedSteps < *missedStepsMax)) {
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calibAxis->setStepAxis();
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stepsCount++;
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//checkAxisVsEncoder(&axisX, &encoderX, &motorConsMissedSteps[0], &motorLastPosition[0], &motorConsMissedStepsDecay[0], &motorConsEncoderEnabled[0]);
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delayMicroseconds(100000 / speedMin[axis] /2);
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if (stepsCount % (speedMin[axis] * 3) == 0)
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{
// Periodically send message still active
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Serial.print(COMM_REPORT_CMD_BUSY);
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//Serial.print("\r\n");
CurrentState::getInstance()->printQAndNewLine();
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}
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calibAxis->resetMotorStep();
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delayMicroseconds(100000 / speedMin[axis] /2);
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} else {
Serial.print("R99 movement done\r\n");
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movementDone = true;
}
}
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Serial.print("R99");
Serial.print(" axis ");
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Serial.print(calibAxis->label);
Serial.print(" at end point");
Serial.print("\r\n");
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encoderEndPoint = calibEncoder->currentPosition();
// if the encoder is enabled, use the encoder data instead of the step count
if (encoderEnabled) {
stepsCount = abs(encoderEndPoint - encoderStartPoint);
}
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// Report back the end stop setting
if (error == 0) {
Serial.print("R23");
Serial.print(" ");
Serial.print("P");
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Serial.print(parNbrStp);
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Serial.print(" ");
Serial.print("V");
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Serial.print(stepsCount);
Serial.print("\r\n");
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}
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*axisStatus = COMM_REPORT_MOVE_STATUS_STOP_MOTOR;
reportStatus(&axisX, axisSubStep[0]);
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calibAxis->disableMotor();
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storeEndStops();
reportEndStops();
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switch (axis) {
case 0:
CurrentState::getInstance()->setX(stepsCount);
break;
case 1:
CurrentState::getInstance()->setY(stepsCount);
break;
case 2:
CurrentState::getInstance()->setZ(stepsCount);
break;
}
reportPosition();
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*axisStatus = COMM_REPORT_MOVE_STATUS_IDLE;
reportStatus(&axisX, axisSubStep[0]);
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reportCalib(&axisX, COMM_REPORT_CALIBRATE_STATUS_IDLE);
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return error;
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}
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// Handle movement by checking each axis
void StepperControl::handleMovementInterrupt(void){
encoderX.readEncoder();
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encoderY.readEncoder();
encoderZ.readEncoder();
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axisX.checkTiming();
axisY.checkTiming();
axisZ.checkTiming();
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checkAxisVsEncoder(&axisX, &encoderX, &motorConsMissedSteps[0], &motorLastPosition[0], &motorConsMissedStepsDecay[0], &motorConsEncoderEnabled[0]);
checkAxisVsEncoder(&axisY, &encoderY, &motorConsMissedSteps[1], &motorLastPosition[1], &motorConsMissedStepsDecay[1], &motorConsEncoderEnabled[1]);
checkAxisVsEncoder(&axisZ, &encoderZ, &motorConsMissedSteps[2], &motorLastPosition[2], &motorConsMissedStepsDecay[2], &motorConsEncoderEnabled[2]);
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}
int debugPrintCount = 0;
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// Check encoder to verify the motor is at the right position
void StepperControl::checkAxisVsEncoder(StepperControlAxis* axis, StepperControlEncoder* encoder, float* missedSteps, long* lastPosition, float* encoderStepDecay, bool* encoderEnabled) {
// If a step is done
//if (axis->isStepDone() && axis->currentPosition() % 3 == 0) {
if (*encoderEnabled && axis->isStepDone()) {
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bool stepMissed = false;
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/*
debugPrintCount++;
if (debugPrintCount % 50 == 0)
{
Serial.print("R99");
Serial.print(" encoder pos ");
Serial.print(encoder->currentPosition());
Serial.print(" axis pos ");
Serial.print(axis->currentPosition());
Serial.print(" last pos ");
Serial.print(*lastPosition);
Serial.print(" move up ");
Serial.print(axis->movingUp());
Serial.print(" missed step cons ");
Serial.print(motorConsMissedSteps[0]);
Serial.print(" missed step ");
Serial.print(*missedSteps);
Serial.print(" encoder X pos ");
Serial.print(encoderX.currentPosition());
Serial.print(" axis X pos ");
Serial.print(axisX.currentPosition());
Serial.print(" decay ");
Serial.print(*encoderStepDecay);
Serial.print(" enabled ");
Serial.print(*encoderEnabled);
Serial.print("\r\n");
}
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*/
// Decrease amount of missed steps if there are no missed step
if (*missedSteps > 0) {
(*missedSteps)-= (*encoderStepDecay);
}
// Check if the encoder goes in the wrong direction or nothing moved
if (( axis->movingUp() && *lastPosition >= axis->currentPosition()) ||
(!axis->movingUp() && *lastPosition <= axis->currentPosition())) {
stepMissed = true;
}
if (abs(axis->currentPosition() - encoder->currentPosition()) > 2) {
stepMissed = true;
}
if (stepMissed) {
axis->setCurrentPosition(encoder->currentPosition());
(*missedSteps)++;
}
*lastPosition = axis->currentPosition();
axis->resetStepDone();
}
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}
void StepperControl::loadMotorSettings() {
// Load settings
homeIsUp[0] = ParameterList::getInstance()->getValue(MOVEMENT_HOME_UP_X);
homeIsUp[1] = ParameterList::getInstance()->getValue(MOVEMENT_HOME_UP_Y);
homeIsUp[2] = ParameterList::getInstance()->getValue(MOVEMENT_HOME_UP_Z);
speedMax[0] = ParameterList::getInstance()->getValue(MOVEMENT_MAX_SPD_X);
speedMax[1] = ParameterList::getInstance()->getValue(MOVEMENT_MAX_SPD_Y);
speedMax[2] = ParameterList::getInstance()->getValue(MOVEMENT_MAX_SPD_Z);
speedMin[0] = ParameterList::getInstance()->getValue(MOVEMENT_MIN_SPD_X);
speedMin[1] = ParameterList::getInstance()->getValue(MOVEMENT_MIN_SPD_Y);
speedMin[2] = ParameterList::getInstance()->getValue(MOVEMENT_MIN_SPD_Z);
stepsAcc[0] = ParameterList::getInstance()->getValue(MOVEMENT_STEPS_ACC_DEC_X);
stepsAcc[1] = ParameterList::getInstance()->getValue(MOVEMENT_STEPS_ACC_DEC_Y);
stepsAcc[2] = ParameterList::getInstance()->getValue(MOVEMENT_STEPS_ACC_DEC_Z);
motorInv[0] = ParameterList::getInstance()->getValue(MOVEMENT_INVERT_MOTOR_X);
motorInv[1] = ParameterList::getInstance()->getValue(MOVEMENT_INVERT_MOTOR_Y);
motorInv[2] = ParameterList::getInstance()->getValue(MOVEMENT_INVERT_MOTOR_Z);
endStInv[0] = ParameterList::getInstance()->getValue(MOVEMENT_INVERT_ENDPOINTS_X);
endStInv[1] = ParameterList::getInstance()->getValue(MOVEMENT_INVERT_ENDPOINTS_Y);
endStInv[2] = ParameterList::getInstance()->getValue(MOVEMENT_INVERT_ENDPOINTS_Z);
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endStEnbl[0] = intToBool(ParameterList::getInstance()->getValue(MOVEMENT_ENABLE_ENDPOINTS_X));
endStEnbl[1] = intToBool(ParameterList::getInstance()->getValue(MOVEMENT_ENABLE_ENDPOINTS_Y));
endStEnbl[2] = intToBool(ParameterList::getInstance()->getValue(MOVEMENT_ENABLE_ENDPOINTS_Z));
timeOut[0] = ParameterList::getInstance()->getValue(MOVEMENT_TIMEOUT_X);
timeOut[1] = ParameterList::getInstance()->getValue(MOVEMENT_TIMEOUT_X);
timeOut[2] = ParameterList::getInstance()->getValue(MOVEMENT_TIMEOUT_X);
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motor2Inv[0] = intToBool(ParameterList::getInstance()->getValue(MOVEMENT_SECONDARY_MOTOR_INVERT_X));
motor2Inv[1] = false;
motor2Inv[2] = false;
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motor2Enbl[0] = intToBool(ParameterList::getInstance()->getValue(MOVEMENT_SECONDARY_MOTOR_X));
motor2Enbl[1] = false;
motor2Enbl[2] = false;
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axisX.loadMotorSettings(speedMax[0], speedMin[0], stepsAcc[0], timeOut[0], homeIsUp[0], motorInv[0], endStInv[0], MOVEMENT_INTERRUPT_SPEED, motor2Enbl[0], motor2Inv[0], endStEnbl[0]);
axisY.loadMotorSettings(speedMax[1], speedMin[1], stepsAcc[1], timeOut[1], homeIsUp[1], motorInv[1], endStInv[1], MOVEMENT_INTERRUPT_SPEED, motor2Enbl[1], motor2Inv[1], endStEnbl[1]);
axisZ.loadMotorSettings(speedMax[2], speedMin[2], stepsAcc[2], timeOut[2], homeIsUp[2], motorInv[2], endStInv[2], MOVEMENT_INTERRUPT_SPEED, motor2Enbl[2], motor2Inv[2], endStEnbl[2]);
}
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bool StepperControl::intToBool(int value) {
if (value == 1) {
return true;
}
return false;
}
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void StepperControl::loadEncoderSettings() {
// Load encoder settings
motorConsMissedStepsMax[0] = ParameterList::getInstance()->getValue(ENCODER_MISSED_STEPS_MAX_X);
motorConsMissedStepsMax[1] = ParameterList::getInstance()->getValue(ENCODER_MISSED_STEPS_MAX_Y);
motorConsMissedStepsMax[2] = ParameterList::getInstance()->getValue(ENCODER_MISSED_STEPS_MAX_Z);
motorConsMissedStepsDecay[0] = ParameterList::getInstance()->getValue(ENCODER_MISSED_STEPS_DECAY_X);
motorConsMissedStepsDecay[1] = ParameterList::getInstance()->getValue(ENCODER_MISSED_STEPS_DECAY_Y);
motorConsMissedStepsDecay[2] = ParameterList::getInstance()->getValue(ENCODER_MISSED_STEPS_DECAY_Z);
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motorConsMissedStepsDecay[0] = motorConsMissedStepsDecay[0] / 100;
motorConsMissedStepsDecay[1] = motorConsMissedStepsDecay[1] / 100;
motorConsMissedStepsDecay[2] = motorConsMissedStepsDecay[2] / 100;
motorConsMissedStepsDecay[0] = min(max(motorConsMissedStepsDecay[0],0.01),99);
motorConsMissedStepsDecay[1] = min(max(motorConsMissedStepsDecay[1],0.01),99);
motorConsMissedStepsDecay[2] = min(max(motorConsMissedStepsDecay[2],0.01),99);
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motorConsEncoderType[0] = ParameterList::getInstance()->getValue(ENCODER_TYPE_X);
motorConsEncoderType[1] = ParameterList::getInstance()->getValue(ENCODER_TYPE_Y);
motorConsEncoderType[2] = ParameterList::getInstance()->getValue(ENCODER_TYPE_Z);
motorConsEncoderScaling[0] = ParameterList::getInstance()->getValue(ENCODER_SCALING_X);
motorConsEncoderScaling[1] = ParameterList::getInstance()->getValue(ENCODER_SCALING_Y);
motorConsEncoderScaling[2] = ParameterList::getInstance()->getValue(ENCODER_SCALING_Z);
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if (ParameterList::getInstance()->getValue(ENCODER_ENABLED_X) == 1) {
motorConsEncoderEnabled[0] = true;
} else {
motorConsEncoderEnabled[0] = false;
}
if (ParameterList::getInstance()->getValue(ENCODER_ENABLED_Y) == 1) {
motorConsEncoderEnabled[1] = true;
} else {
motorConsEncoderEnabled[1] = false;
}
if (ParameterList::getInstance()->getValue(ENCODER_ENABLED_Z) == 1) {
motorConsEncoderEnabled[2] = true;
} else {
motorConsEncoderEnabled[2] = false;
}
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}
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unsigned long StepperControl::getMaxLength(unsigned long lengths[3]) {
unsigned long max = lengths[0];
for (int i = 1; i < 3; i++) {
if (lengths[i] > max) {
max = lengths[i];
}
}
return max;
}
void StepperControl::enableMotors() {
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motorMotorsEnabled = true;
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axisX.enableMotor();
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axisY.enableMotor();
axisZ.enableMotor();
delay(100);
}
void StepperControl::disableMotors() {
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motorMotorsEnabled = false;
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axisX.disableMotor();
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axisY.disableMotor();
axisZ.disableMotor();
delay(100);
}
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bool StepperControl::motorsEnabled() {
return motorMotorsEnabled;
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}
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bool StepperControl::endStopsReached() {
if ( axisX.endStopsReached() ||
axisY.endStopsReached() ||
axisZ.endStopsReached()) {
return true;
}
return false;
}
void StepperControl::storePosition(){
if (motorConsEncoderEnabled[0]) {
CurrentState::getInstance()->setX(encoderX.currentPosition());
} else {
CurrentState::getInstance()->setX(axisX.currentPosition());
}
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if (motorConsEncoderEnabled[1]) {
CurrentState::getInstance()->setY(encoderY.currentPosition());
} else {
CurrentState::getInstance()->setY(axisY.currentPosition());
}
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if (motorConsEncoderEnabled[2]) {
CurrentState::getInstance()->setZ(encoderZ.currentPosition());
} else {
CurrentState::getInstance()->setZ(axisZ.currentPosition());
}
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}
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void StepperControl::reportEndStops() {
CurrentState::getInstance()->printEndStops();
}
void StepperControl::reportPosition(){
CurrentState::getInstance()->printPosition();
}
void StepperControl::storeEndStops() {
CurrentState::getInstance()->storeEndStops();
}